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Diametric magnet selector

Diametric Magnet Selector for Sensor Gaps

Check whether a diametrically magnetized cylinder, including a 1/16 x 1/32 diametric magnet, is plausible for a Hall, reed, or magnetometer layout before you freeze the drawing.

Start with the toolReview evidence
High precision diametric magnet cylinder for sensor gap validation
High precision diametric magnet cylinder for sensor gap validation
SNICPoles are across the diameter; the sensor usually reads from the curved side.

Quick sizing tool

Check a diametric magnet against a sensor gap

The default preset is the alias query size: a 1/16 x 1/32 diametric magnet. Change the dimensions, gap, grade, and sensor family to get a deterministic first-pass result.

0.0625 in equals 1/16 in.

0.03125 in equals 1/32 in.

Include housing, adhesive, and sensor package stand-off.

Result

Prototype before committing

Estimated field

6.5 mT

The estimate is near the target range; tolerances and mounting stack-up can flip the result. The mT target is a screening baseline for this page, not a universal sensor specification. Confirm the selected sensor threshold, polarity, and temperature drift before committing.

Metric size

1.59 mm x 0.79 mm

Sensor target

6.0 mT screening baseline

A 1/16 x 1/32 diametric magnet is a micro magnet. It can be useful for compact Hall switching, but the mounting gap and polarity orientation usually matter more than grade alone.

Next step

Prototype on/off detection, index pulses, door or cover state; Check the exact BOP/BRP thresholds and sampling rate in the chosen datasheet.

Alias size conversion

1.59 x 0.79 mm

1/16 in diameter by 1/32 in thick is a micro magnet size, so gap discipline is critical.

Tool output

mT estimate

Use the result as a screening value, then validate with the actual sensor threshold.

Field orientation

Side-to-side

Diametric polarity is useful when the sensor reads from the curved side or a rotating target.

Report summary

Core conclusions for sourcing and prototyping

The tool answers immediate sizing intent; the report below explains the assumptions, limits, and RFQ evidence needed to make the result trustworthy. Updated June 10, 2026.

90 deg

field axis shift vs axial magnet

Diametric means side-to-side polarity

The north and south poles sit across the curved diameter, so the usable field changes as the cylinder rotates.

1.59 x 0.79 mm

nominal metric conversion

1/16 x 1/32 is a micro-size alias, not a separate intent

A 1/16 in diameter by 1/32 in thick diametric magnet belongs on this canonical sizing page because the decision is still about diametric orientation, gap, and sensor match.

<3 mm

practical prototype gap target

Gap dominates small magnet performance

For sub-2 mm magnets, adhesive, package stand-off, and housing thickness can consume the field margin before grade changes solve the problem.

100%

assembly stack-up must be tested

Use measured thresholds before freezing tooling

Supplier magnetization labels are not enough; Hall operate/release points, reed sensitivity, and final assembly tolerance must be tested together.

Pending

public field-at-gap data

Published catalogs do not prove final micro-gap field

Public data can verify unit conversion, magnetization orientation, and sensor terminology. Exact mT at a 1/16 x 1/32 in assembly gap remains pending confirmation until measured in the final fixture.

Methodology and assumptions

1Size2Gap3Sensor4Fixture5RFQ

How the checker works

The checker converts inch dimensions to millimeters, applies a grade multiplier, penalizes very small magnet volume, estimates open-air field decay with gap, and compares the result with a sensor-family target. It is intentionally conservative for micro magnets.

Where it should stop

The result should not be used as a certified field value. Steel brackets, adjacent magnets, package stand-off, temperature, and magnetizer variation can shift final readings, so prototype measurement remains required.

N52 diametric magnet cylinder batch for micro sensor validation

Product reference

Use real diametric samples before trusting a calculated gap

The selector is a screening tool. For a 1/16 x 1/32 in diametric magnet or any compact sensor target, final approval still depends on the actual magnet lot, sensor threshold, housing wall, adhesive thickness, nearby steel, and temperature profile.

Micro-size decision check

What the 1/16 x 1/32 in alias proves and does not prove

The exact conversion is fixed; the magnetic field at the sensor is not. Treat this size as a prototype starting point unless a supplier provides fixture-specific measured data.

Decision questionEvidence-based answerAction
Is the 1/16 x 1/32 in size itself credible?Yes for short-gap cues and compact fixtures; it is not credible as a long-gap actuator without measurement.Keep the first prototype gap near 1 mm when possible.
Can N52 compensate for loose mechanics?Only partly. Grade changes are smaller than the field loss caused by increasing gap on a sub-2 mm magnet.Reduce stand-off, increase magnet volume, or change the sensing geometry before relying on grade alone.
What public claim should be avoided?Avoid claiming a guaranteed mT value at a specific gap for this micro size unless the supplier provides measured data for the same fixture.Mark field-at-gap values as pending confirmation until fixture data exists.

Evidence and data source plan

Evidence sourceTime markerHow to use itKnown boundary
NIST SI unit guidanceCurrent public guidance checked June 10, 2026Use the exact inch relationship for conversion: 1 in = 25.4 mm, so 1/16 in = 1.5875 mm and 1/32 in = 0.79375 mm.This proves size conversion only; it does not predict magnetic flux density.
Diametric magnet supplier drawingsCatalog convention checked June 10, 2026Confirm that diametric magnetization places north and south poles across the cylinder diameter rather than on the flat faces.Supplier drawings are useful for polarity orientation, but open catalog pages rarely certify mT at the buyer assembly gap.
Hall, reed, and magnetometer datasheetsDevice-family terms checked June 10, 2026Use operate point, release point, hysteresis, linear range, saturation, and temperature drift as acceptance thresholds.Threshold units and test conditions differ by device family, so the page tool uses screening baselines rather than part-specific limits.
Prototype gaussmeter or sensor fixtureRequired before drawing releaseMeasure the final assembled gap, polarity, and signal repeatability across tolerance and temperature extremes.Open-air estimates miss steel, shielding, PCB copper, tolerance, adhesive thickness, and adjacent magnets.

Source note: public supplier catalogs and device datasheets are appropriate for geometry, magnetization direction, and sensor threshold definitions. They are not enough to prove final field strength for a 1/16 x 1/32 diametric magnet inside a real assembly; that remains pending confirmation until the actual sensor, gap, housing, and magnet lot are measured together.

Sensor threshold comparison

The checker uses repeatable baselines so the page can compare options, but procurement should replace these with the exact datasheet limits for the chosen part. For example, TI Hall switch literature distinguishes BOP, BRP, and hysteresis; Littelfuse reed resources specify sensitivity in ampere-turns; AKM magnetometer families publish measurement range by axis and mode.

Sensor familyReal decision inputTool baselineLimitation to test
Digital Hall switchOperate/release point, hysteresis, sample rate6 mTA low-power switch can miss a short pulse if sampling rate and magnet speed are not checked.
Linear Hall sensorLinear range, sensitivity, saturation limit12 mTA stronger magnet can hurt accuracy if it pushes the output near saturation.
Reed switchOperate ampere-turns, release ampere-turns, orientation10 mTReed behavior is geometry-sensitive; test pull-in/drop-out with the real magnet path.
Magnetometer / compass ICMeasurement range, offset calibration, hard/soft iron error1.5 mTNearby steel and permanent magnets can dominate the intended micro-magnet signal.

Fit boundaries

Good fit

Side-mounted digital Hall switches, very compact index points, low-inertia rotating targets, and assemblies where the magnet can be keyed.

Conditional fit

Linear Hall position checks, reed switches, and magnetometers where calibration or gap control is available.

Poor fit

Large air gaps, unknown polarity orientation, high-temperature zones without grade validation, or safety-critical sensing without measurement data.

Alternative comparison

OptionBest forTradeoff
Diametric cylinder magnetRotary index, side-mounted Hall sensing, compact angle cuesOrientation must be controlled during assembly
Axial cylinder magnetEnd-on proximity, reed switch actuation, simple fixturingLess useful when the sensor reads from the cylinder side
Ring magnet, diametricShaft-through rotary sensing and encoder targetsHigher cost and tighter concentricity requirements
Magnet pair or molded targetHigher field margin or custom pole patternMore parts, tooling, and validation work

Risk controls before purchase order

Control three failure modes: wrong polarity orientation, undersized field margin, and supplier substitution without a drawing note. Mitigate them with keyed fixtures, measured sensor output at tolerance extremes, and an RFQ that explicitly says diametrically magnetized, not axially magnetized.

Public sources used

Sources checked June 10, 2026. These references support conversion, threshold vocabulary, and sensor-family boundaries. They do not replace a measured field map for the exact 1/16 x 1/32 in magnet assembly.

NIST SP 811 Appendix B conversion factors

Used for exact inch-to-millimeter conversion context.

Texas Instruments Hall-effect sensor datasheets

Used for BOP/BRP, hysteresis, sampling, and temperature threshold terminology.

Littelfuse reed switch design resources

Used for reed operate/release and ampere-turn sensitivity framing.

AKM magnetic sensor datasheets

Used for magnetometer range and calibration boundary framing.

Scenario examples

Micro Hall switch in a compact cover

Premise

1/16 x 1/32 in diametric N52 magnet, 1 mm nominal gap

Process

Use the tool preset, keep the sensor on the curved side, and test operate/release through the plastic wall.

Result

Likely workable only if assembly tolerance stays tight and polarity is keyed.

Rotary reference pulse

Premise

Small cylinder target attached to a shaft or wheel

Process

Place the sensor tangent to the rotating magnet and scope the signal at speed.

Result

Diametric orientation gives a cleaner angular field transition than an axial end-read layout.

Long-gap replacement request

Premise

Buyer asks for a micro magnet across a 6 mm mechanical gap

Process

Run the gap check, compare against sensor threshold, then evaluate larger diameter or a magnetic target redesign.

Result

The micro alias size is usually undersized; geometry change is more credible than grade change.

Diametric magnet visual references

These images are selected from the current product image set by diametric and encoder-related filenames. Use them to clarify RFQ intent when describing micro cylinders, disc stacks, or ring-style sensing targets.

N52 diametric magnet cylinder batch for micro sensor validation
N52 diametric magnet cylinder batch for micro sensor validation
Diametric disc magnet size references for sensor selection
Diametric disc magnet size references for sensor selection
Diametric ring magnet option for encoder-style sensing
Diametric ring magnet option for encoder-style sensing

FAQ

Is a 1 16 x 1 32 diametric magnet the same topic as a diametric magnet?

Yes. It is a specific micro-size query inside the diametric magnet intent cluster, so this page keeps one canonical URL and answers that size explicitly here.

What does 1/16 x 1/32 mean in millimeters?

1/16 in is 1.5875 mm and 1/32 in is 0.79375 mm. Catalogs usually round this to about 1.59 mm diameter by 0.79 mm thickness.

Why not create a separate page for 1/16 x 1/32 diametric magnet?

The search intent is not meaningfully separate from diametric magnet selection. A dedicated page would duplicate the same orientation, gap, sensor, and sourcing guidance.

Can the calculator replace a magnetic simulation?

No. It is a first-pass screening tool for small sensor magnets. Final designs should use measured sensor response, gaussmeter data, or finite element analysis when risk is high.

Which sensor works best with a diametric cylinder magnet?

Side-mounted Hall sensors are the most common fit. Reed switches and magnetometers can work, but they need threshold or calibration checks in the final geometry.

Does N52 always solve a weak signal?

No. Higher grade can help, but the air gap, magnet volume, steel nearby, and sensor threshold often dominate small magnet results.

What is the biggest assembly risk?

Polarity orientation. A diametric magnet must be keyed or verified so the sensor sees the intended side-to-side pole axis.

What should be included in an RFQ?

Send diameter, thickness, material grade, coating, magnetization direction, tolerance, operating temperature, sensor part number, nominal gap, and annual volume.

Can a diametric magnet be used for angle sensing?

Yes, especially with side or center-reading magnetic angle sensors. Accuracy depends on concentricity, air gap, field strength, and calibration.

When should I choose axial instead?

Choose axial when the sensor reads the magnet from the flat face or when simple end-on proximity switching is the main requirement.

What evidence is still missing publicly?

Exact field at a given gap for a 1/16 x 1/32 magnet varies by material, coating, magnetizer, and fixture. Public catalog pages rarely prove final assembly performance.

What is the minimum next step after this page?

Build one fixture at the intended gap, verify polarity, record sensor output across tolerance extremes, then freeze the magnet drawing.

RFQ path for the canonical diametric magnet page

Keep all size variants, including 1 16 x 1 32 diametric magnet, on this canonical URL. For sourcing, send the target sensor part, nominal gap, operating temperature, drawing, and required annual volume so the quote can be checked against the real sensing boundary.

Inquiry Email

[email protected]

Email app

Include drawing, dimensions, material, coating, magnetization, quantity, and delivery location.

Instant Chat

+86 18857971991

Chat on WhatsApp

Direct channel for RFQ details and engineering clarification.

Internal route signal

The alias anchor 1 16 x 1 32 diametric magnet resolves to this same canonical page. No dedicated alias route is published.